Summary
A load wheel is a component that supports the weight of the load and allows the pallet jack to move smoothly. Load wheels are typically made of steel, polyurethane, or rubber and have bearings to reduce friction. These wheels can vary in size, shape, and tread pattern depending on the type of pallet jack and the surface conditions. Load wheels are subject to wear and tear and must be replaced periodically to ensure optimal performance and safety of the pallet jack.
In this article, you’ll get a complete overview of pallet jack load wheels, including their buying guide with some suggested products.
Electric Pallet Jack Load Wheels - Need & Functionalities
Pallet jack load wheels are the wheels under the tips of the forks that lift and move pallets. They are also called load rollers. They are usually made of polyurethane or nylon, depending on the type of floor and the noise level. Pallet jack load wheel bearings help the pallet jack enter the openings under a loaded pallet and support the load's weight. They are important because they affect the performance and durability of the pallet jack. Worn or damaged wheels can cause problems such as difficulty in steering, reduced lifting capacity, increased noise, and floor damage. Therefore, it is advisable to replace pallet jack wheels when worn down by 1/4 inch or more or when they show signs of cracking, chunking, or debris accumulation.
Load Wheel Materials
The most common materials for load wheels are polyurethane and nylon. Each material has advantages and disadvantages, depending on the factors such as floor condition, noise level, floor marking, and rolling resistance.
Polyurethane Load Wheels
Polyurethane is a synthetic rubber that balances durability and performance well. Polyurethane wheels are softer and more resilient than nylon wheels, which can absorb shocks and vibrations better. They also have lower rolling resistance, requiring less force to move the pallet jack. This can improve battery life and reduce operator fatigue.
Polyurethane load wheels are quieter and more gentle on floors than nylon wheels. They do not mark or damage floors as easily, which makes them ideal for customer-facing or indoor applications, such as warehouses, retail stores, or offices. Polyurethane wheels are suitable for smooth and clean floors, where they can provide a smooth and comfortable ride.
However, polyurethane wheels are not as durable or resistant as nylon wheels. They can wear out faster or chunk when exposed to rough or debris-covered floors, such as concrete or metal. They can also lose traction or grip when wet or oily. Polyurethane wheels are more expensive than nylon wheels, which can increase the maintenance cost of the pallet jack.
Nylon Load Wheels
Nylon is a hard plastic that offers high durability and resistance. Nylon load wheels are harder and more rigid than polyurethane wheels, which can withstand more abuse and damage. They are less likely to wear or chunk out when exposed to rough or debris-covered floors, such as concrete or metal. They can also handle higher temperatures and speeds better than polyurethane wheels.
Nylon load wheels are also more economical than polyurethane wheels, which can lower the maintenance cost of the pallet jack. Nylon wheels are suitable for rough and dirty floors, where they can provide long-lasting and reliable performance.
However, nylon wheels are also louder and more harsh on floors than polyurethane wheels. They can generate more noise and vibration when moving the pallet jack, which can be annoying or distracting for operators and customers. They can also mark or damage floors more easily, which can be problematic for sensitive or aesthetic floors, such as wood or tile. Nylon wheels have higher rolling resistance than polyurethane wheels, requiring more force to move the pallet jack. This can reduce battery life and increase operator fatigue.
Ultra Polyurethane
Ultra polyurethane is a more advanced form of polyurethane with enhanced properties. It is designed for even greater load-bearing capacity and durability. Ultra polyurethane wheels can withstand more extreme conditions and are suitable for environments where higher performance is required.
Rubber
Rubber wheels provide good traction and shock absorption, which is ideal for uneven surfaces or areas where noise reduction is important. They are also relatively inexpensive compared to other materials. However, rubber wheels may leave marks on floors and are less resistant to chemicals and oils than polyurethane.
Steel
Steel wheels are the most durable and can carry the heaviest loads. They are ideal for extreme industrial environments and can easily roll over obstacles. However, steel wheels can be noisy, may damage floors, and do not offer much cushioning for the load.
What is Included in an Electric Pallet Jack Load Wheel Kit?
Here's a breakdown of what's typically included in an electric pallet jack load wheel kit:
Replacement Wheels (Set of 2 or 4)
These are the primary components of the kit. Depending on the model of the pallet jack, the kit may include a set of two or four wheels. These wheels are designed to withstand the heavy loads and constant movement that pallet jacks endure.
Bearings
Bearings are vital in the smooth operation of the pallet jack's wheels. They reduce friction and allow the wheels to rotate freely, which is crucial for maneuverability and reducing operator fatigue.
Fasteners
These are the nuts, bolts, and screws necessary to secure the wheels and bearings in place. Having the correct fasteners is important for the safety and functionality of the pallet jack.
Others
Other items that might be included in the kit are spacers, bushings, axles, and grease fittings.
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Spacers ensure the wheels are aligned correctly, while bushings help reduce wear and tear on moving parts.
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Axles are the rods on which the wheels rotate, and grease fittings lubricate the bearings and other components to keep them running smoothly.
How to Choose the Right Load Wheels for Your Pallet Jack
As you can see, there is no one-size-fits-all solution for choosing load wheels for your pallet jack. The best choice depends on your specific application and environment. Here are some factors to consider when choosing load wheel types and materials:
Floor condition:
Is your floor smooth or rough? Clean or dirty? Wet or dry? These factors affect your load wheels' traction, durability, and performance.
Noise level:
How important is noise reduction for your application? Do you need to minimize noise for customer satisfaction or operator comfort? If so, you may prefer quieter load wheel materials such as polyurethane.
Floor marking:
How sensitive is your floor to marking or damage? Do you need to protect your floor from scratches or stains? If so, you may prefer a gentler load
Measurement, Replacement, and Maintainance Guide
Measurement Guide: To measure the dimensions of a load bearing or wheels, use a tape measure or a caliper to check the diameter and width of the wheels. Compare the measurements with the manufacturer's specifications to determine if they need to be replaced.
Replacement: first, lower the forks to the ground and secure the pallet jack with chocks or blocks. Then, use a wrench or a socket to remove the axle bolts that hold the wheels in place. Slide out the old wheels and insert the new ones. Align the holes and reinstall the axle bolts. Tighten them securely and test the pallet jack for smooth operation.
Maintenance: Regularly inspect them for wear and tear, cracks, or damage. Clean them with a damp cloth or a brush to remove dirt or debris. Lubricate them with a light oil or grease to prevent rust and friction. Avoid overloading the pallet jack or using it on uneven or rough surfaces that could damage the wheels.
Pallet Jackson: #1 Source for Buying Pallet Jack Load Wheels
Customers across the United States are choosing Pallet Jackson to buy load wheels for their equipment because of our unwavering commitment to quality and customer satisfaction. Our load wheels are manufactured using top-grade materials, ensuring durability and reliability. We offer various pallet jack wheels to suit various equipment types and specifications.
Besides, Pallet Jackson prioritizes prompt delivery and excellent service, ensuring minimal customer downtime. With our competitive pricing and extensive industry experience, we have built a strong reputation as a trusted provider of load wheels. Choose Pallet Jackson for superior quality, reliability, and exceptional customer support.
Ordering & Shipping Guide
If you need to replace the load wheels on your pallet jack, you can order them from our website with a few simple steps. Here is how:
- Visit our website and click on the Load Wheels category.
- Choose the size and type of load wheel that matches your pallet jack model. You can use the filters to narrow down your options.
- Add the load wheel to your cart and proceed to checkout. You can pay with a credit card, PayPal, or bank transfer.
- Enter your shipping address and select a shipping method.
- Confirm your order and wait for a confirmation email with a tracking number.
- Receive your load wheel within 3-5 business days and install it on your pallet jack.
Need Expert Assistance?
We hope this guide helps you order and receive your load wheel quickly and easily. If you have any questions or issues, please contact our customer service team at 832-239-5393 or email us at info@palletjackson.com. You can also use the Live Chat option located at the bottom right corner. Thank you for choosing Pallet Jackson!
