It is generally safer and more efficient to pull a pallet jack rather than push it, especially when moving heavy loads over a long distance. However, the best approach depends on the situation.
This article provides a technical comparison of both methods based on ergonomics, safety, and efficiency.
Understanding Manual and Electric Pallet Jacks
A manual pallet jack comprises a hydraulic pump, two forks, and a handle controlling lifting and steering. The operator moves the load by pushing or pulling while walking.
An electric pallet jack (walkie or rider type) uses a battery-powered motor to move loads with minimal manual effort. The operator controls speed, braking, and direction with a throttle. Some models have a platform where the operator can stand, while others require walking behind the unit.
The handling method affects control, safety, and operator fatigue regardless of type.
Pushing a Pallet Jack
Pushing a pallet jack means applying force from behind to move it forward. This method is common when maneuvering through tight spaces or starting motion from a standstill.
Advantages of Pushing:
-
Better Forward Visibility – The operator can see obstacles.
-
Stable Load Handling – Pushing keeps the load balanced and reduces the risk of tipping.
-
Less Risk of Tripping – The operator does not walk backward, reducing fall hazards.
Disadvantages of Pushing:
-
More Physical Strain – Pushing engages the chest and shoulder muscles, leading to faster fatigue.
-
Limited Steering Control – The operator may struggle to make precise turns.
-
Reduced Maneuverability in Crowded Areas – Pushing requires more space, making it difficult in narrow aisles.
Pulling a Pallet Jack
Pulling a pallet jack involves walking forward while dragging the load behind. It is the most commonly recommended method for moving heavy loads over long distances.
Advantages of Pulling:
-
Increased Steering Control – The operator can adjust the handle's direction.
-
Less Physical Effort – Pulling engages the back and leg muscles, reducing strain on the arms and shoulders.
-
Better Maneuverability – The operator can navigate around obstacles with more precision.
Disadvantages of Pulling:
-
Reduced Visibility – The load blocks the operator’s view, increasing the risk of collisions.
-
Tripping Hazard – The operator must walk carefully to avoid stepping on obstacles.
-
Potential for Overextension – Pulling with excessive force can strain the lower back if proper posture is not maintained.
Pushing vs. Pulling: Which is Better?
The choice between pushing and pulling depends on load weight, environment, and safety considerations.
For Manual Pallet Jacks:
✔ Push when starting motion, moving uphill, or working in tight spaces.
✔ Pull for long distances, better steering control, and reduced strain.
For Electric Pallet Jacks:
✔ Use the motorized controls for normal movement.
✔ Push or pull only in emergencies when the motor is non-functional.
Best Practices for Safe Operation
-
Maintain Proper Posture – Keep your back straight and bend your knees when applying force.
-
Move at a Controlled Speed – Avoid sudden stops and sharp turns to maintain stability.
-
Check Surroundings – Be aware of other workers, equipment, and obstacles.
-
Wear Slip-Resistant Shoes – Proper footwear reduces the risk of slipping while pushing or pulling.
-
Follow Manufacturer Guidelines – Always operate electric pallet jacks according to specifications.
Final Thoughts
Pulling is generally preferred for long-distance transport for manual pallet jacks while pushing is better for initial movement and tight spaces. Pushing and pulling should be avoided for electric pallet jacks unless necessary. Operators should always prioritize safety, efficiency, and proper handling techniques to ensure smooth material handling operations.
How Pallet Jackson Can Help You
At Pallet Jackson, we are committed to providing high-quality pallet jack parts to keep your equipment running smoothly.
Our products ensure optimal performance, reduced downtime, and improved safety for both manual and electric pallet jacks. With competitive pricing, fast shipping, and expert customer support, Pallet Jackson is your trusted source for pallet jack parts.
Explore our wide selection and place your order today to keep your operations running seamlessly. Your business depends on efficiency—let Pallet Jackson provide the parts you need to succeed.